Different Types of Chassis
Ladder Chassis
This is the earliest kind of chassis. From the earliest cars until the early 60s, nearly all cars in the world used it as standard. Even in today, most SUVs still employ it. Its construction, indicated by its name, looks like a ladder - two longitudinal rails interconnected by several lateral and cross braces. The longitude members are the main stress member. They deal with the load and also the longitudinal forces caused by acceleration and braking. The lateral and cross members provide resistance to lateral forces and further increase torsional rigidity.
Monocoque
Monocoque is a one-piece structure which defines the overall shape of the car. While ladder, tubular space frame and backbone chassis provides only the stress members and need to build the body around them, monocoque chassis is already incoporated with the body in a single piece,In fact, the "one-piece" chassis is actually made by welding several pieces together.
Monocoque chassis also benefit crash protection. Because it uses a lot of metal, crumple zone can be built into the structure.Another advantage is space efficiency. The whole structure is actually an outer shell, unlike other kinds of chassis, therefore there is no large transmission tunnel, high door sills, large roll over bar etc.
There are many disadvantages as well. It's very heavy, thanks to the amount of metal used. As the shell is shaped to benefit space efficiency rather than strength, and the pressed sheet metal is not as strong as metal tubes or extruded metal, the rigidity-to-weight ratio is also the lowest among all kinds of chassis bar the ancient ladder chassis. Moreover, as the whole monocoque is made of steel, unlike some other chassis which combine steel chassis and a body made of aluminium or glass-fiber, monocoque is hopelessly heavier than others.
ULSAB Monocoque
As tougher safety regulations ask for more rigid chassis, traditional steel monocoque becomes heavier than ever. As a result, car makers turned to alternative materials to replace steel, most notable is aluminium .more and more cars use aluminium in body panels like bonnet and boot lid, suspension arms and mounting sub-frames.
Backbone Chassis
Backbone chassis is very simple: a strong tubular backbone (usually in rectangular section) connects the front and rear axle and provides nearly all the mechnical strength. Inside which there is space for the drive shaft in case of front-engine, rear-wheel drive layout like the Elan. The whole drivetrain, engine and suspensions are connected to both ends of the backbone. The body is built on the backbone, usually made of glass-fibre.
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